PREFACE When it becomes neczssary to replace parts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance. This parts catalogue covers the list of all service for SUZUKI DT40 QD. INSTRUCTIONS FOR QUOTING TE CATALOGUE 1. DIENSIONS Dimensions of the pa.rts in this catalogue are indicated in. Save time and money bydoing it yourself, with the confidence only a Suzuki 30-40HPoutboard motors Service Repair Manual can provide.Models Covers:Suzuki DT30 Prior to 1988Suzuki DT30C after 1987Suzuki DT40 prior to 1984Suzuki DT35 after 1986Suzuki DT40 after 1983Service Repair Manual Covers: 2. Download SUZUKI DT OUTBOARD WORKSHOP REPAIR MANUAL. Service Manual Application: Suzuki Workshop Service Manual DT 2 THRU 225 HP 1988, 1989, 1990, 1991, 1992, 1993. A Suzuki outboard repair manual instantly. This manual and the actual outboard motor. Illustrations in this manual are used to show the basic principles of operation and work pro- cedures and may not. 1988 Suzuki DT40 2-Stroke Outboard Service Manual. 1988 Suzuki DT40 2-Stroke Outboard service manuals are available for immediate. Suzuki 2-Stroke Outboard Boat Motor Service Manuals. DT225 DT200 DT175 DT150 DT140 DT115 DT100 DT90 DT85 DT75 DT65 DT55 DT40 DT35 DT30 DT25 DT20 DT15 DT9.9 DT8 DT6 DT5Y.

Download SUZUKI DT OUTBOARD WORKSHOP REPAIR MANUAL

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Service Manual Application: Suzuki Workshop Service Manual DT 2 THRU 225 HP 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 DT Outboard Engines.

This workshop service repair manual gives step by step information on maintenance, repair and mechanic overhaul. This manual is detailed with hundreds of photos, pictures and illustrations to help guide you through repair procedures. It will help you understand, care for, and lower the repair and maintenance cost for your Suzuki Outboard Engine (motor) for a overall improved satisfaction with your ownership.

MODELS & YEARS COVERED:

DT2 (DT-2) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995 & 1996
DT2.2 (DT-2.2) 1997
DT4 (DT-4) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 & 1998
DT5Y (DT-5-Y) 1998, 1999, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1999, 2000, 2001 & 2002
DT6 ( DT-6) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 & 1997
DT8 (DT-8) 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 & 1997
DT9.9 ( DT-9.9) 1988 thru 1997
DT15 (DT-15) 1988-1989
DT20 (DT-20) 1988
DT25 (DT-25) 1990-1991
DT30 (DT-30) 1989-1997
DT35 (DT-35) 1988-1997
DT40 (DT-40) 1988-1998
DT55 (DT-55) 1988-1997
DT65 (DT-65) 1988-1997
DT75 (DT-75) 1988-1997
DT85 (DT-85) 1988-2000
DT90 (DT-90) 1989-1997
DT100 (DT-100) 1989-1996 & 1996-2001 EFI
DT140 (DT-140) 1988-1996 & 1996-2001 EFI
DT150 (150) 1988-1994 & 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 & 2003 EFI

DT175 (175) 1988-1992
DT200 (200) 1988-1992 & 1993-2000 EFI
DT225 (225) 1990-2003

SUPPLEMENT MANUAL- ADDITIONAL SERVICE DATA FOR 1999 & LATER MODELS (1999+ MODELS) INCLUDING CARBURETOR & IGNITION COIL SPECIFICATIONS.

1999+ DT4/DT5Y
1999+ DT5 DT6 & DT8
1999+ DT25C DT30C (DT25-C, DT30-C)
1999+ DT75 & DT85
1999+ DT100TC
1999+ DT115STC & DT140TC EFI (DT115-STC, DT140-TC)
1999+ DT150 / 175 / 200
1999+ DT225 M

Below is a SMALL sample of some of the chapters including some of the information contained in each chapter. There are many more chapters and data in this manual.

CHAPTERS

GENERAL INFORMATION

How To Use This Manual: can you do it, where to begin, avoiding trouble, maintenance or repair, directions and locations, professional help, purchasing parts, avoiding the most common mistakes.

Boating Saftey: regulations for your boat, documenting of vessels, registration of boats, numbering of vessels, sales and transfers, hull identification number, length of boats, capacity information, certificate of compliance, ventilation & systems, required saftey equipment, sound producing devices and much more.

Saftey In Service: dos & donts.

TOOLS & EQUIPMENT

Tools And Equipment: safety tools, work gloves, eye/ear protection, work clothes, chemicals, lubricants & penetrates, sealants, cleaners.

Tools: hand tools, socket sets, wrenches, pliers, screwdrivers, hammers, other common tools, special tools, electronic tools, gauges, measuring tools, micrometers & Calipers, dial indicators, telescoping gauges, depth gauges.

Fasteners/Measurements & Conversions: bolts, nuts & other threaded retainers, torque, standard and metric measurements.

Specifications Charts: conversion factors

MAINTENANCE

Suzuki Dt40 Outboard Service Manual

Engine Maintenance: serial number identification, 2-stroke oil, oil recommendations, filling, lower unit, draining & filling, fuel filter, relieving fuel system pressure, removal and installation, fuel/water separator, trim/tilt pivot points, inspection and lubrication, propeller.

Boat Maintenance: inside the boat, fiberglass hulls, trim tabs, adodes and lead wires, battery/cleaning/checking specific gravity/terminals/charging & safety/replacing battery cables. The lion king simba mighty adventure game download for pc windows 10.

Tune-UP: introduction, tune-up sequence, compression check, checking compression, low compression, spark plugs, spark plug heat range, spark plug service, removal and installation, spark plug gap, spark plug wires, timing and synchronization, DT2 (DT2.2) ignition timing, idle speed, DT4, DT6, DT9.9 and DT15, DT-15.

FUEL SYSTEM

Fuel and Combustion: fuel recommendations, octane rating, vapor pressure and additives, the bottom line with fuels, high altitude operation, alcohol blended fuels, abnormal combustion, factors affecting combustion.

Fuel System: carburetion, general information, carburetor circuits, basic functions, dual throat carburetors, removing fuel from the system, fuel pump.

Troubleshooting: fuel system, logical troubleshooting, common problems, fuel pump, fuel line, common broblems, combustion related piston failures.

Carburetor Service: DT2 & DT-2.2, removal, installation, disassembly, cleaning, inspection, assembly, DT4 & DT5Y, DT6 (DT-6) and 1988 DT8 (DT-8), DT20 (DT-20) to DT85, DT115 (DT-115), DT140 ( DT-140), V4 & V6 powerheads, DT4 THRU DT85, DT90 Thru DT200.

IGNITION & ELECTRICAL

Understanding and Troubleshooting Electrical Systems: basic electrical theory, how electricity works, water analogy, ohms, electrical components, power source, ground, protective devices, swithes & relays, load, wiring & harnesses, connectors, test equipment, jumper wired, test lights, open circuits, short circuits, wire and connector repair, electrical system precautions and much more.

Breaker Points Ignition (MAGNETO IGINITION): system testing, breaker points, point gap adjustment testing, condenser, ignition coil testing/removal/installation and much more.

Capacitor Discharge Ignition CDI System: description and operation, single cylinder ignition, Suzuki PEI ignition, System testing procedure, pulsar, charging gear counter coils, ignition coils, CDI unit and more.

OIL INJECTION

Oil Injection System: description and operation, oil pump, air/oil mixing valve, troubleshooting the oil injection system, bleeding the oil injection system, oil tank, oil pump, oil lines, oil pump discharge rate testing & adjustment, oil pump control rod adjustment.

Cooling System: water pump, thermostat, removal, installation, cleaning, inspection.

Suzuki Dt40 Repair Manual